I suspect a contributing factor to the problem with crew dying on save game reload is more attention needs to be given the crew right after reloading.
Depending on how close to the crew watch change the save/restore is, the game will add a large percent to the FATIGUE of the interior crew members on watch. The watch status bars will be real low or zero. If you just rush out and play without cycling healthy crew into the active watch, their 99% fatigue turns into diminishing health, then death. The more green the crew, the bigger the problem.
-Pv-
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