As Steve has stated, it is important that you end your patrol in the correct way.
This has happened to me when I have been down to within 10% of hull integrity, it would appear the game engine decides you are too far down the road to ruin to reasonably be expected to make it home.
If I estimate I'm approaching 50% hull integrity I head back because too many of your survival features, crush depth for example are compromised.
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Wise men speak because they have something to say; Fools because they have to say something.
Oh my God, not again!!
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