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Old 12-17-15, 10:10 PM   #35
fireftr18
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Rockstar, for the floor joists, stay away from those wood I-beams. They're sold under different names, but all are the same. To put is simple, they're not even good enough to be called junk.

Here is one of many articles I copied from Fire Engineering. As you can see with the date, it's an older article. We know much more about them and have some practical experience now, and it's even worse.

I would rather just post a link, but you have to be registered on the site to read it.

WOOD I-BEAMS + FIRE = DISASTER
04/01/2002


BY BRIAN WHITE
The lack of integrity of the construction materials and methods used by today’s building industry creates hazards for firefighters. To make buildings more affordable, increasing profits for builders, the materials are designed to meet the minimum standards of local and national building codes. The performance of these materials during fire conditions endangers the lives of firefighters and sometimes civilians.
LAMINATED WOOD I-BEAMS
The laminated wood I-beam (LWIB) now replaces dimensional lumber as floor and ceiling joists to span long distances without supporting walls on interior partitions. The result is ‘poor surface area to mass ratio.’ The bare minimum of lumber is generally used to construct these I-beams. Instead of solid 2- 2 10-inch lumber (even 2 2 10s are not really 2 2 10-they are more like 1.5 2 9.5), builders use LWIBs composed of solid 2- 2 4-inch wood top and bottom flanges connected by a web of 1/2-inch OSB (a composite material made with waste wood pieces and glue). LWIBs are now being manufactured with 2- 2 3-inch flanges and 3/8-inch webs. This construction material is being incorporated into buildings based on performance standards during ideal conditions, not with firefighter safety in mind.
TACTICS

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Because the burning characteristics of laminated wood are so vastly different from those of conventional lumber, the LWIB lends itself to many different combustion phenomena that have yet to be documented extensively. Some of them include the following:
• Accelerated fire spread. Normally, fire degradation of conventional lumber is about one inch per 45 minutes of burning time (if fire of 1,400°F exposes all sides of the lumber). Adjusting these figures to simulate fire’s exposing only one side of the lumber, as is the case when a fire enters a floor or ceiling bay, the time it takes to penetrate into the adjoining bay is theoretically doubled. When the narrow vertical dimension of conventional lumber is 11/2-inch thick, you would have two hours and 15 minutes of burning time before the fire would spread into the adjoining bay. With the LWIB, the narrow dimension of the lumber is the web construct of the beam, which measures about 3/8 inch. If this material were constructed of regular lumber, the burn time would be about 36 minutes. However, since it is constructed with composite material (smaller pieces of wood and even more combustible glue), the time to penetrate to the adjoining bay would most probably be even shorter. If the burn time were increased by one-sixth because of the addition of the more combustible glue, the actual burn time would be reduced to 30 minutes instead of 36 minutes.
This accelerated burn time would result in a much more advanced fire than would normally be expected. After two hours, an undetected fire in a floor or ceiling bay would spread through seven bays in buildings constructed with LWIBs. The extent of the collapse would depend on the total area involved and the type of construction. If the layout consists of many small rooms, as in residential occupancies, the walls below would be able to support surrounding beams before they were totally burned. On the other hand, the fire would be contained to the original floor/ceiling bay in a building constructed of conventional lumber. According to the National Fire Protection Association (NFPA), when all sides of a wooden beam are exposed to temperatures of 1,100°F, the flames would penetrate one inch every 45 minutes of exposure (see Table 1)
• Backdraft potential. Normally, bakdraft conditions exist in larger, more open areas where the fire has had a chance to burn at a ‘normal’ rate to use up the available amount of oxygen. But if the burn time is accelerated because of the presence of combustible glue and smaller more easily ignited web members, the resulting rapid fire will consume in a much shorter time vast amounts of oxygen in the confined space between floors. Because of the nature of the construction, which limits airflow into the bays to replace that used up by the fire, a ‘localized’ backdraft situation may be present when firefighters open up the area from the floor below. The number of bays involved and the integrity of the ceiling below will dictate the severity of the backdraft potential. In New York City, basement ceilings are required to be covered with gypsum board and fire stopped into areas of no more than 500 square feet above those ceilings. If local building codes don’t require that the ceilings be protected in the basement, a routine basement fire may prove disastrous (see photo 1).

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When this situation exists along with the rapid spread through the bays, because there is no ceiling to limit spread, as would be present on the upper floors, a larger than normal area will be subject to fire extension. This situation is dangerous not only to the members operating in the basement but may lead to the more dangerous situation of catastrophic collapse in buildings that are relatively new and outwardly have a stable appearance.
• Early collapse potential. The newer structural components present the potential for two serious types of collapse. The first would be collapse of the local fire area involving the floor, if the spread of the fire is limited. In many situations, the collapse area would be relatively small and localized, say about one-half a room. However, collapse of the floor can pull joists out of the walls, precipitating a major collapse.

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The second type of collapse would be more dangerous to the operating forces. The use of LWIBs, by nature, allows for spanning of greater distances without the need for support columns, supporting walls, or interior partitions. If damaged toward the center of their span, these beams now become cantilever and can act as a lever on the exterior load-bearing walls. Newer types of construction that incorporate thin metal C-joists are replacing conventional construction, which uses solid-wood assemblies in the formation of the exterior walls. This material is made of relatively thin-gauge metal that relies on its shape to maintain its strength (see photos 2, 3). If a cantilever beam is allowed to change the shape of the C-joist, the bearing wall’s integrity will be compromised. If enough beams are damaged by the fire and sufficient weight of the load is pressing down on the free end of the beam, the potential for an inward-outward collapse of the exterior load-bearing wall is increased. If this occurs on the structure’s lower floors, the entire building may catastrophically collapse. The speed at which the beams burn makes it unlikely that a cantilever problem may arise.

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• Floating floors. As mentioned before, the rapidity at which these LWIBs burn means that more of them will be involved in fire at an earlier stage when compared with nominal-sized lumber. Fires involving LWIBs have shown rapid fire spread and early collapse. At a second-alarm fire in Queens, which I personally witnessed, a private dwelling with a rear extension made from LWIBs was involved in fire spread. The main structure of the house remained relatively intact while the new addition sustained almost total collapse.
These beams burn quickly and completely in most cases. Because of this rapid fire spread and the fact that the beams support each successive floor above them, a relatively minor fire can potentially cause a total building collapse. On the exterior walls of these buildings, the bearing wall is built on top of the ends of the supporting beams of the floor below (see photo 2). These beams are LWIBs, which range in height from eight to 18 inches. If, say, the LWIB is 14 inches high and the fire in the bays were to consume the entire beam near an exterior (load bearing) wall, that side of the building could drop 14 inches while the other side of the building remained at a constant height. This would result in an eccentric load in the building wall and would create a shear force within that wall. As the fire progressed upward in the building, the lateral shear of the floors would increase significantly because of the loss of height (approximately 14 inches per floor) on one side while the other side remained relatively constant.

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Shear forces in the horizontal direction would now cause the load of the building to shift eccentrically to the lower side. Because the sum of the forces would now be out of equilibrium, the vertical forces pulling on the building would also affect the stability of the structure. The more weight you add to the building (firefighters, equipment, water, and so on), the more unstable the building would become.
Even if the structure did not collapse from the shear forces exerted by the angular deflection caused by the consumption of one side of the supporting structure, the entire building would be susceptible to any force exerted on it, because the basic foundation of each floor (the connection between the top of the exterior wall studs and the flooring above to the LWIBs) would be gone. Each floor would now become a ‘free standing’ building positioned on top of the other with nothing to anchor one floor to the other.
QUALITY/STRENGTH

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By examining the construction of the LWIBs in photo 4, you can see that there is a gap in the web to flange joint. At that point, only two pieces of laminated wood are carrying the entire load, and each piece of wood is approximately 1/8-inch thick (instead of the full 1/2-inch). As long as the vertical forces are axial, there seems to be no problem with the stability of the components. However, if the forces are shifted even slightly eccentric, the stability of the beam comes into question, as does the stability of the entire building. Photo 5 illustrates how easily this lack of thickness can reduce the stability when shear forces are present.

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Inspections have been performed during field visits to construction sites in Brooklyn, New York, where these LWIBs were being installed. At the site, the ‘proper’ beams were being used in these buildings. These beams were stamped with the ‘MEA approval,’ as required by the Department of Buildings (NYC) Technical Policy and Procedure Notice (TPPN) 2/00. The NYC Building Department requires this because of the reduced quality of the products of the factory where this lumber was produced. A copy of this Notice can be found on the NYC Department of Buildings Web site at http://www.nyc.gov/html/dob/html/tppn0200.html.

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On closer inspection of these beams, they appeared to contain the same defects the older beams possessed (such as voids between the flange and web and uneven application of glue in that same area (see photos 4, 6).
Some concerns have arisen dealing with laminated wood I-beams used in construction. It has become obvious that there is a lack of quality control at the factory that manufactures the LWIBs, resulting in substandard structural components. The quality of these beams seemed to be worse than that of the original material this TPPN was supposed to correct. We anticipated a greatly improved product to protect our members and the general public; instead, we received a product that appears to be inferior.
Below are some examples that highlight the problems present in these LWIBs:
• There are gaps in the upper web where there is no direct contact, or glue, to the flange (photo 6).
• There are cracks in the flanges, probably caused by the size of the material-too small, 2 2 4 should be used at the minimum-or the wood is not properly dried before it is installed into the component (photo 6).
• The gap the PRE TPPN 2/00 requirement was to correct still exists. This void does not allow direct contact between the web and the flanges, thereby reducing the member’s structural strength. As you can see in the photograph, the flanges are supported only by about 1/8-inch of material on each side of the void instead of a full 1/2-inch (photo 6).
The fact that LWIBs are being used throughout the country should be of great concern to firefighters. This type of construction poses a grave danger to our safety and that of the public under fire conditions. Firefighters should investigate closely when notified of such construction or spotting these conditions on their own. Today’s defective or substandard construction will pose a severe safety threat in future emergencies.
LESSONS LEARNED AND REINFORCED
• Keep an eye out for this type of construction. If your department doesn’t perform regular building inspection duty, request that your local town/county building department notify you in writing whenever buildings using this material are going to be built. On notification, the individual in your department responsible for building activity should make an on-site inspection of the building while it is still under construction. The building address and the unique construction features should be noted in the department’s Special Building File so responding units will have early notification. This file could be as sophisticated as a computerized identification system or as simple as a card index system. Either way, it will alert responding units to the hidden dangers in the building after it has been completed.
• In your drills, make all department members familiar with the unique construction features incorporated in these buildings.
• Make sure this information gets to everyone and into the critical information dispatch system.
• When you see newly constructed buildings, make sure you err on the side of caution and assume that they are constructed with open-web wood joists or LWIB components. In both cases, the safety of the firefighters could be endangered much sooner than normally would be anticipated.
BRIAN WHITE is a 20-year veteran of the Fire Department of New York, where he serves as a chief of Battalion 45 in Long Island City, Queens. He is working toward a bachelor’s degree in earth and space science at S.U.N.Y. at Stony Brook.

Here's the link if you want to see if you'll be able to access the article. http://www.fireengineering.com/artic...-disaster.html
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Last edited by fireftr18; 12-17-15 at 10:17 PM.
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